Digital twins for cost-effective decarbonization at terminal level

Digital-First, Decarbonization-Ready

Port terminals around the world are navigating an increasingly complex operating environment: evolving emissions regulations, rising energy costs, tighter margins, and growing pressure from customers and investors to demonstrate progress on sustainability. Yet many terminals still face a common roadblock: they lack the tools and insights needed to turn these challenges into action.

For most operators, decarbonization is not an abstract ambition — it’s an immediate business need. But the path forward can feel uncertain and cost prohibitive. With limited time, tight resources, and an evolving regulatory landscape, how can terminals cut emissions without disrupting performance or increasing OPEX?

At NextPort, we believe that progress starts with better visibility. More specifically, it starts with the ability to monitor and understand—in real time—how energy is consumed, and how emissions are produced across every layer of terminal operations. This is where terminal-level digital twins come in.

Digital twins can help bridge the gap between sustainability goals and operational decision-making. By combining real-time equipment telemetry, activity profiling, and energy modeling, terminals gain the ability to:

• Build credible emissions baselines aligned with upcoming compliance requirements

• Identify inefficiencies and energy hotspots

• Model the operational and financial impact of electrification or automation investments

• Demonstrate funding-readiness to public or multilateral financiers

The road to net zero starts with knowing where you stand. With digital twins, operators possess the clarity to act.

Cutting carbon without raising costs

In today’s port terminal landscape, the question is no longer if operators should act on decarbonization — but how they can do so without compromising efficiency or profitability. The good news is that meaningful emissions reduction doesn’t always require large capital outlays. For many terminals, the first step is using data more effectively.

With better visibility into how terminal equipment consumes energy and emits CO₂ across daily operations, operators can unlock measurable gains — both environmental and financial. But, achieving this requires moving beyond static reports or annual carbon footprints.

Targeting operational inefficiencies

Terminals already generate large volumes of data, yet most goes unused for sustainability or performance insights. By creating a digital twin of terminal operations — connecting equipment profiles, schedules, and telemetry — operators can begin to answer critical questions:

• Which activities are contributing most to energy consumption?

• Are peak emissions linked to certain shifts, equipment types, or inefficiencies?

• What short-term changes could reduce fuel use or idle time?

Through real-time energy and activity modeling, the platform surfaces actionable insights: from improving equipment dispatching and reducing idle times, to identifying low-cost behavior changes that lower carbon intensity immediately.

Understanding the ROI of visibility

Rather than relying on assumptions or outdated averages, digital twins enable precise and dynamic energy analysis. This means terminals can:

• Quantify emissions per move, per shift, or per equipment type

• Benchmark performance across different yards or operating conditions

• Simulate how changes — like electrification or automation — would impact both carbon and cost

By connecting emissions with operational performance, terminals can evaluate the cost-benefit of sustainability decisions. The platform becomes not just a compliance tool, but a source of business intelligence — helping to align environmental goals with cost management.

From reporting to actionable decisions

For years, sustainability efforts in the terminal space have centered around reporting — emissions audits, carbon footprints, and regulatory disclosures. While these are important, they are inherently retrospective. They show where you’ve been, but not how to change course.

To meet today’s operational and environmental demands, terminal operators need tools that support real-time decision-making — not just compliance.

Beyond Compliance: Operational Intelligence for Sustainability

Digital twins give operators the ability to move from lagging reports to leading insights. Instead of reporting emissions after the fact, the platform allows teams to see how today’s activities are contributing to carbon output — and where to intervene.

For example:

• Live equipment usage can highlight inefficient routing or excessive idle times

• Shift-level energy profiles can inform more balanced workload distribution

• Peak emission moments can be correlated with container flow or gate congestion

These insights allow terminals to act on what matters most, when it matters — improving both sustainability and service delivery without waiting for the next audit cycle.

Compliance that supports business

Both EU Emissions Trading System (ETS) and FuelEU Maritime make it necessary for terminal operators to understand and report carbon impacts with increasing precision. Accurate emissions accounting will soon affect financial exposure, especially for terminals involved in ship loading, unloading, or energy supply.

A digital twin supports this by:

• Establishing a credible and verifiable baseline of terminal emissions

• Enabling continuous emissions tracking, not just annual reporting

• Supporting collaboration between terminals and shipping lines to account for onshore power, fuel switch impacts, and energy use at berth

For FuelEU, which pushes toward cleaner marine fuels and shore power, this data is equally crucial — helping terminals plan infrastructure upgrades with clarity.

Making ESG actionable

Terminals are being asked:

• What progress are you making on Scope 1 and 2 emissions?

• Are your assets aligned with science-based targets or net-zero pathways?

• How are sustainability metrics linked to your investment plans?

With a digital twin, terminals can answer these questions with precision — and use the same data to support grant applications, public-private partnerships, and green financing opportunities.

Informing smarter investments

One of the biggest barriers to decarbonization is uncertainty: Where should we invest first? What pays off? What are the operational trade-offs?

By simulating the impact of electrification, automation, or energy efficiency upgrades before implementation, terminals can:

• Prioritize high-impact actions

• Avoid stranded assets

• Justify funding proposals with data

• Build confidence across internal and external stakeholders

The result is not just compliance readiness — but strategic alignment between sustainability and business performance.

About NextPort by Moffatt & Nichol

NextPort is a digital innovation unit launched by Moffatt & Nichol. Created to bridge the gap between infrastructure design and operational performance in the era of decarbonization. Leveraging our 75+ years as a global leader in maritime and transportation engineering, NextPort delivers digital services that help ports and terminals make smarter, faster, and more cost-effective decisions.

At NextPort, we’ve seen firsthand how data-driven planning and visibility unlock fast, cost-effective wins — from fully manual operations to semi-automated environments. Whether preparing for EU ETS, answering customer ESG requests, or simply trying to reduce fuel costs, the same principle applies: you can’t change what you can’t see.

NextPort’s digital twin enables that visibility — providing the foundation for smarter decisions. The road to net starts with action, guided by insight.

Together, NextPort and FlexTerm reflect Moffatt & Nichol’s commitment to smart, scalable, and sustainable port infrastructure — where engineering and data work side by side to deliver better outcomes for our clients and the communities they serve.

More News & Events

SAFARI Project Receives SOCINFO Digital Award

SAFARI Project Receives SOCINFO Digital Award

An initiative to improve port resilience using NextPort’s digital twin technology has received a prestigious award for digital innovation.

An initiative to improve port resilience using NextPort’s digital twin technology has received a prestigious award for digital innovation.

The SAFARI project (Safe, ClimAte Resilient Infrastructure) was recognized as an award winning initiative in the category ‘Application of Emerging Technologies in the Port Sector.’ It was presented at the SOCINFO Digital Awards, where the award was received jointly with the project partners: the Port Authority of Seville, Sener, the University of Seville and Todobarro, highlighting the collaborative nature of the initiative.

The SOCINFO Digital Awards recognize digital transformation projects that deliver tangible impact across public administrations and strategic sectors. For the 2026 awards, special emphasis was placed on TIC Ports (Puertos TIC), recognizing organizations that are driving the digital transformation of the port sector through advanced technologies such as digital platforms, digital twins, artificial intelligence, automation and energy efficient solutions.

Funded by the Horizon Europe program, the SAFARI project aims to strengthen the resilience of port infrastructure by integrating advanced technologies and adopting a data driven approach. The project focuses on improving the capacity of port environments to anticipate, respond to and recover from climate related and operational risks, supporting safer and more resilient infrastructure management.

Oscar Pernia, Chief Technology Officer at NextPort said: “Digital twins are increasingly applied to multiple domains in ports. Their applications supports ports in optimizing their resources and assets, as well as further ensuring safe navigation and logistic resiliency, particularly in the context of a changing climate. NextPort's developments with Port of Sevilla and Sener in this area are key. Congratulations to the SAFARI team on this accolade, reflecting the collaboration and expertise that has gone into the project and the beneficial outcomes already being realized.”

At the Port of Seville, SAFARI is being implemented through the development of a comprehensive digital ecosystem that brings together a digital twin of infrastructure and operations, with real time data integration, predictive models and early warning systems, and advanced sensor networks. NextPort is responsible for developing the digital twin for SAFARI project, conceived as a unified platform that integrates information from vessels, infrastructure, port operations, services, ocean meteorological conditions and regulatory frameworks. NextPort’s digital twin acts as an integration and intelligence layer, connecting processes, systems and people, and transforming information generated by the platform into actionable alerts and operational context.

Read More
NextPort speakers at CTAC 2026

NextPort speakers at CTAC 2026

There is less than a month to go until we’re back at the Container Terminal Automation Conference in Valencia, Spain.

There is less than a month to go until we’re back at the Container Terminal Automation Conference in Valencia, Spain.

This year, in addition to participating as Bronze Sponsors, we’re proud to join industry peers on stage to share practical insights and real‑world experience. If you’re attending CTAC Europe, make sure you don’t miss these sessions:

- Automation vs. Performance: How can the promised benefits of automation really be achieved? — with Christian Blauert, SVP and Global Director - Port and Terminal Development at Moffatt & Nichol.

- From systems to capabilities: Rethinking technology adoption in container terminals — with Oscar Pernia, Chief Technology Officer at NextPort.

- How container terminals can convert digital visibility into operational advantage — with Andy Barrons, Chief Commercial Officer at NextPort.

- Building the data backbone to enable automation and AI — with Oscar Pernia.

Please visit our stand in the main exhibition area, where we'll be on hand to give you a live demonstration of NextPort.

We look forward to connecting with you there.

Read More
NextPort 2.0: Evolving Digital Twin Technology for Ports and Terminals

NextPort 2.0: Evolving Digital Twin Technology for Ports and Terminals

At NextPort, we are advancing the future of port and terminal operations through next‑generation digital twin technology.

At NextPort, we are advancing the future of port and terminal operations through next‑generation digital twin technology.

Built as a dynamic, real‑time replica of each customer’s facility, our platform brings together vast and varied data sources —from equipment activity to meteorological and ocean conditions— to deliver the information that gives terminal control rooms insight right when it’s needed.

By transforming data from a complex operational landscape into clear, actionable intelligence, NextPort helps users anticipate issues, optimize performance, and make smarter decisions over time.

So, what’s new in our latest version called NextPort 2.0:

Increased terminal visibility

Our platform for terminals now enables users to see on one screen all the activities associated with ship arrivals and berth planning, giving a one-page overview and creating a central place to manage each call. This enhancement improves predictability and optimization in terminal operations and supports better alignment with port authorities.

Improved alerting system

We've redesigned how alerts work to make them simpler to configure and easier to understand at a glance. Our workflow management application enables control room operators to quickly see what's important, set individual thresholds for alarm activation, and respond faster when things go off track in the terminal.

What‑if scenario modeling

NextPort is testing a new module that enables users to model scenarios and evaluate different allocation options for nautical and technical resources, reducing risk in decision-making. This means port scenarios and their outcomes can be compared before any operational changes are made, allowing decisions to be based on real constraints and actual port activity.

Real‑time weather and ocean conditions information

Even more data sources can now be integrated into the platform. By incorporating metocean variables and alarms that alert when conditions cross safety thresholds, port operators can now adjust plans proactively instead of reacting to problems.

Emission analytics and EU-ETS impact assessment

By combining different maritime data sources NextPort now is modeling vessel fleets, routes and port calls: aggregating a new dimension to our port call optimization focus. Our analytical tools apply EU-ETS regulatory framework to analyze its impact at ports, for port authorities analyzing their competitiveness and ocean transport networks evolution.

NextPort 2.0 is another step in our continuous journey to refine, expand, and elevate the digital twin experience for ports and terminals.

Read More

Ready to See NextPort in Action?

Discover how NXP Ports and NXP Terminals empower your team with collective intelligence-driven solutions. See how we combine data and human expertise for better trouble shooting and smarter decision-making.

Request a Demo