Digital twins for cost-effective decarbonization at terminal level

Digital-First, Decarbonization-Ready

Port terminals around the world are navigating an increasingly complex operating environment: evolving emissions regulations, rising energy costs, tighter margins, and growing pressure from customers and investors to demonstrate progress on sustainability. Yet many terminals still face a common roadblock: they lack the tools and insights needed to turn these challenges into action.

For most operators, decarbonization is not an abstract ambition — it’s an immediate business need. But the path forward can feel uncertain and cost prohibitive. With limited time, tight resources, and an evolving regulatory landscape, how can terminals cut emissions without disrupting performance or increasing OPEX?

At NextPort, we believe that progress starts with better visibility. More specifically, it starts with the ability to monitor and understand—in real time—how energy is consumed, and how emissions are produced across every layer of terminal operations. This is where terminal-level digital twins come in.

Digital twins can help bridge the gap between sustainability goals and operational decision-making. By combining real-time equipment telemetry, activity profiling, and energy modeling, terminals gain the ability to:

• Build credible emissions baselines aligned with upcoming compliance requirements

• Identify inefficiencies and energy hotspots

• Model the operational and financial impact of electrification or automation investments

• Demonstrate funding-readiness to public or multilateral financiers

The road to net zero starts with knowing where you stand. With digital twins, operators possess the clarity to act.

Cutting carbon without raising costs

In today’s port terminal landscape, the question is no longer if operators should act on decarbonization — but how they can do so without compromising efficiency or profitability. The good news is that meaningful emissions reduction doesn’t always require large capital outlays. For many terminals, the first step is using data more effectively.

With better visibility into how terminal equipment consumes energy and emits CO₂ across daily operations, operators can unlock measurable gains — both environmental and financial. But, achieving this requires moving beyond static reports or annual carbon footprints.

Targeting operational inefficiencies

Terminals already generate large volumes of data, yet most goes unused for sustainability or performance insights. By creating a digital twin of terminal operations — connecting equipment profiles, schedules, and telemetry — operators can begin to answer critical questions:

• Which activities are contributing most to energy consumption?

• Are peak emissions linked to certain shifts, equipment types, or inefficiencies?

• What short-term changes could reduce fuel use or idle time?

Through real-time energy and activity modeling, the platform surfaces actionable insights: from improving equipment dispatching and reducing idle times, to identifying low-cost behavior changes that lower carbon intensity immediately.

Understanding the ROI of visibility

Rather than relying on assumptions or outdated averages, digital twins enable precise and dynamic energy analysis. This means terminals can:

• Quantify emissions per move, per shift, or per equipment type

• Benchmark performance across different yards or operating conditions

• Simulate how changes — like electrification or automation — would impact both carbon and cost

By connecting emissions with operational performance, terminals can evaluate the cost-benefit of sustainability decisions. The platform becomes not just a compliance tool, but a source of business intelligence — helping to align environmental goals with cost management.

From reporting to actionable decisions

For years, sustainability efforts in the terminal space have centered around reporting — emissions audits, carbon footprints, and regulatory disclosures. While these are important, they are inherently retrospective. They show where you’ve been, but not how to change course.

To meet today’s operational and environmental demands, terminal operators need tools that support real-time decision-making — not just compliance.

Beyond Compliance: Operational Intelligence for Sustainability

Digital twins give operators the ability to move from lagging reports to leading insights. Instead of reporting emissions after the fact, the platform allows teams to see how today’s activities are contributing to carbon output — and where to intervene.

For example:

• Live equipment usage can highlight inefficient routing or excessive idle times

• Shift-level energy profiles can inform more balanced workload distribution

• Peak emission moments can be correlated with container flow or gate congestion

These insights allow terminals to act on what matters most, when it matters — improving both sustainability and service delivery without waiting for the next audit cycle.

Compliance that supports business

Both EU Emissions Trading System (ETS) and FuelEU Maritime make it necessary for terminal operators to understand and report carbon impacts with increasing precision. Accurate emissions accounting will soon affect financial exposure, especially for terminals involved in ship loading, unloading, or energy supply.

A digital twin supports this by:

• Establishing a credible and verifiable baseline of terminal emissions

• Enabling continuous emissions tracking, not just annual reporting

• Supporting collaboration between terminals and shipping lines to account for onshore power, fuel switch impacts, and energy use at berth

For FuelEU, which pushes toward cleaner marine fuels and shore power, this data is equally crucial — helping terminals plan infrastructure upgrades with clarity.

Making ESG actionable

Terminals are being asked:

• What progress are you making on Scope 1 and 2 emissions?

• Are your assets aligned with science-based targets or net-zero pathways?

• How are sustainability metrics linked to your investment plans?

With a digital twin, terminals can answer these questions with precision — and use the same data to support grant applications, public-private partnerships, and green financing opportunities.

Informing smarter investments

One of the biggest barriers to decarbonization is uncertainty: Where should we invest first? What pays off? What are the operational trade-offs?

By simulating the impact of electrification, automation, or energy efficiency upgrades before implementation, terminals can:

• Prioritize high-impact actions

• Avoid stranded assets

• Justify funding proposals with data

• Build confidence across internal and external stakeholders

The result is not just compliance readiness — but strategic alignment between sustainability and business performance.

About NextPort by Moffatt & Nichol

NextPort is a digital innovation unit launched by Moffatt & Nichol. Created to bridge the gap between infrastructure design and operational performance in the era of decarbonization. Leveraging our 75+ years as a global leader in maritime and transportation engineering, NextPort delivers digital services that help ports and terminals make smarter, faster, and more cost-effective decisions.

At NextPort, we’ve seen firsthand how data-driven planning and visibility unlock fast, cost-effective wins — from fully manual operations to semi-automated environments. Whether preparing for EU ETS, answering customer ESG requests, or simply trying to reduce fuel costs, the same principle applies: you can’t change what you can’t see.

NextPort’s digital twin enables that visibility — providing the foundation for smarter decisions. The road to net starts with action, guided by insight.

Together, NextPort and FlexTerm reflect Moffatt & Nichol’s commitment to smart, scalable, and sustainable port infrastructure — where engineering and data work side by side to deliver better outcomes for our clients and the communities they serve.

More News & Events

NextPort 2.0: Evolving Digital Twin Technology for Ports and Terminals

NextPort 2.0: Evolving Digital Twin Technology for Ports and Terminals

At NextPort, we are advancing the future of port and terminal operations through next‑generation digital twin technology.

At NextPort, we are advancing the future of port and terminal operations through next‑generation digital twin technology.

Built as a dynamic, real‑time replica of each customer’s facility, our platform brings together vast and varied data sources —from equipment activity to meteorological and ocean conditions— to deliver the information that gives terminal control rooms insight right when it’s needed.

By transforming data from a complex operational landscape into clear, actionable intelligence, NextPort helps users anticipate issues, optimize performance, and make smarter decisions over time.

So, what’s new in our latest version called NextPort 2.0:

Increased terminal visibility

Our platform for terminals now enables users to see on one screen all the activities associated with ship arrivals and berth planning, giving a one-page overview and creating a central place to manage each call. This enhancement improves predictability and optimization in terminal operations and supports better alignment with port authorities.

Improved alerting system

We've redesigned how alerts work to make them simpler to configure and easier to understand at a glance. Our workflow management application enables control room operators to quickly see what's important, set individual thresholds for alarm activation, and respond faster when things go off track in the terminal.

What‑if scenario modeling

NextPort is testing a new module that enables users to model scenarios and evaluate different allocation options for nautical and technical resources, reducing risk in decision-making. This means port scenarios and their outcomes can be compared before any operational changes are made, allowing decisions to be based on real constraints and actual port activity.

Real‑time weather and ocean conditions information

Even more data sources can now be integrated into the platform. By incorporating metocean variables and alarms that alert when conditions cross safety thresholds, port operators can now adjust plans proactively instead of reacting to problems.

Emission analytics and EU-ETS impact assessment

By combining different maritime data sources NextPort now is modeling vessel fleets, routes and port calls: aggregating a new dimension to our port call optimization focus. Our analytical tools apply EU-ETS regulatory framework to analyze its impact at ports, for port authorities analyzing their competitiveness and ocean transport networks evolution.

NextPort 2.0 is another step in our continuous journey to refine, expand, and elevate the digital twin experience for ports and terminals.

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How Industry 4.0 will Shape Ports and Terminals in 2026

How Industry 4.0 will Shape Ports and Terminals in 2026

The technology ports and terminals adopt today will help define their future operational capacity, market opportunities and place in the global supply chain.

The technology ports and terminals adopt today will help define their future operational capacity, market opportunities and place in the global supply chain.

With increasing vessel sizes, higher cargo volumes and operational demands, ports and terminals are looking to new technology to help them adapt to future needs. Here are four ways we see technology shaping ports and terminals in 2026.

1. Data foundations at ports and terminals: We are deep into the big data era, with software and sensors which can be attached to almost anything. A robust strategy behind data collection and analysis is critical to harnessing the potential of data to aid operational simplicity and actionable support from systems. The right data at the right time is essential – whether that’s metocean data such as wind and wave conditions, or a crane cycle time.

2. Digital twin adoption and value: Technology is evolving at a faster rate than adoption, but digital twins are already becoming an established foundation for building a data infrastructure fit for future port and terminal operations. The technology offers immediate benefits, from proactive monitoring to flagging problems before they occur, and analyzing larger datasets underneath the digital twin to reveal trends and patterns that can enhance decision-making.

3. Smarter planning for optimized operations: We are increasingly seeing artificial intelligence and machine learning applications. Simulation technologies also allow users to model a port or terminal’s operations and infrastructure in full – being able to evaluate What-If scenarios. Additionally, agentic AI is coming to transform the way users plan operations, with planners utilizing execution track records to leverage feedback loops that can learn from past and predict future more accurately.

4. Digital driven compliance: The maritime regulatory frameworks are introducing strong digitalization requirements and more data is being generated at vessel, port and terminal fronts. The compliance on those, whether it is local navigation rules, local safety procedures or emissions regulations will be enabled by many of standardized data components and interfaces between existing like ECDIS or GIS and new systems like digital twins or AI based agents (maritime co-pilots).

In 2026, the ports and terminals that start exploring how technology can underpin their future will not only increase their present-day resilience, but put themselves in a position to thrive this year and beyond.

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Optimizing Port Call Processes with Digital Twins & AI: The Port of Huelva

Optimizing Port Call Processes with Digital Twins & AI: The Port of Huelva

Smart Digital Ports of the Future Europe 2025 returns to Amsterdam on 12–13 November for its 9th edition, a practitioner-led forum where advanced ports compare results, align on standards, and stress-test systems for scalability.

Smart Digital Ports of the Future Europe 2025 returns to Amsterdam on 12–13 November for its 9th edition, a practitioner-led forum where advanced ports compare results, align on standards, and stress-test systems for scalability.

The conference agenda is framed around four interlocking themes: digital decarbonization, resiliency and agility, PCS and digital tools, and digital transformation. Each theme incorporates the overarching mandate of converting shared architectures and metrics into standardized frameworks or operational blueprints. At the conference, NextPort, in collaboration with the Port Authority of Huelva, will showcase how they've collaborated to turn fragmented information silos into coordinated action across the port call lifecycle.  

The Port of Huelva project illustrates why interoperability matters. A FIWARE-aligned ecosystem and data-sharing culture allows an intelligence layer to seamlessly integrate without displacing incumbent systems, ensuring that insights land in the right workflow in time to change outcomes. Additionally, specific dashboards streamline the path from visibility to action. Some examples would be when arrival vessel draft exceeds the berth availability both on arrival or departure, DWT exceeds berth limits according to the local port compliance, vessel moves out of the port with a visit not properly finished or risk because two big vessels will cross in the navigation channel. Because unplanned disruptions are captured as first-class events, the digital twin learns from how port staff resolve those issues. This closes the loop between prediction and execution, thereby improving performance and making gains that translate directly into better resource utilization and lower operational disruptions.  

Underpinning this capability is a Port Info strategy, which is a coordinated method to consolidate infrastructure data (zones, bathymetry, approach constraints), metocean signals, local regulations, planned services, and operational records into a unified, machine-readable baseline. When grounded in international standards, such as IHO S-100 and recent alignments across IMO FAL, ISO, and Maritime Single Windows, Port Info turns static charts and scatters into interoperable datasets that are directly usable in operations, lowering the barrier to adoption across port facilities. This alignment enables control room operators to spend less time hunting for facts, and more time acting on validated intelligence.

Only with a precise understanding of the port call process based on data, can you be effective in optimizing coordination and planning at arrival and departure. This means being able to build the track-record of each port call based on data that is actually fragmented across multiple systems or simply not in place. That’s why, at NextPort, we put effort into generating data on pilotage, towage and bunkering, ensuring that the information for each vessel, including conditions, is recorded.  
Ángel Martínez Cavero, Product Adoption Manager, Ports, at NextPort

From this standpoint, we see the initial steps towards optimization as:

 (1) Transparency and visibility across stakeholders: this means the shipping line, ship agent and terminal can leverage the Port Authority’s ecosystem. For example, not only having at ETA at PBP, but also deviation on that ETA at specific points of time, distance or service unavailability.

 (2) Actionable awareness: these are issues where each stakeholder can take action, for example restrictions from sea-level and tides and the knock-on implications on draft conditions or berth suitability, or crossing vessels generating agitation hence mooring stress at specific berths.

 (3) Optimize by anticipating disruptions or by learning from past occurrences: at ports, many of the contingency situations are not properly instrumented or registered for learning purposes, for example how to incorporate a congestion or metocean condition into operations.

FIWARE as our reference architecture lets us federate data across stakeholders and allow partners such as NextPort to deliver event-driven insights as well as to add an operational intelligence layer on top of our infrastructure, enhancing situational awareness and enabling proactive port-call coordination.
Manuel Francisco Martínez Torres, Chief Technology Officer at Port Authority of Huelva

Industry consensus is moving towards this way of thinking. As highlighted in the 2025 PCO Plenary discussions, Port Call Optimization (PCO) has progressed from proof of concept to operational reality, but scaling requires shared standards and structured data across ship, shore, and sea. However, a practical maturity path is emerging that allows us to achieve this ambition. First, we must institute common Port Call events to establish shared situational awareness; second, enrich vessel particulars for stronger feasibility checks; and third, integrate real-time and forecasted metocean to improve predictability. The result is next-generation PCO, that fuses Port Info with Digital Twins and AI to deliver proactive recommendations and event-driven coordination across stakeholders.  

These elements map directly to SDP 2025 key topics. For digital decarbonization, the digital twins expose avoidable emissions embedded in waiting time and identify inefficient sequences. For resiliency and agility, short-horizon predictors surface conflict before it happens, such as weather windows, resource clashes, or agitation-driven mooring stress, so plans can pivot without cascading delays. Looking ahead, the goal is to shorten the interval between sensing, deciding, and execution, so that coordination becomes proactive by default. In Amsterdam, we will share insights from Huelva to make the approach more concrete and reusable. For ports pursuing SDP 2025’s themes, an event-centric, standards-aligned digital twin provides the most direct route from data to operational advantage, offering a portable intelligence layer that seamlessly integrates into your port community ecosystem to improve safety and predictability and measurably advance efficiency, sustainability, and resilience.  

At NextPort, our vision is to make ports data-driven by default. We fuse Port Infrastructure, metocean data, vessel state, and marine services into an operational twin, then deliver prescriptive insight to people and systems through governed event streams. Fully interoperable with PCS/TOS/PMS/GIS (incl. FIWARE-aligned interfaces), our platform augments, but does not replace, your stack, which works to improve safety, predictability and efficiency, while laying a measurable path to decarbonization and resilience.

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